Smart System to Monitor and Improve Production Operations
Machine failures, line achievement, issues, loss review, maintenance and 6S — unified on one central time axis, every action audited.
Inside DMAP
The whole plant at a glance
Achieve rate, MTTR and open issues on one screen — role-aware, so every team lands on the view that matters to them.
Achieve Rate
94.2%
+1.8%MTTR
38m
-6mOpen Issues
12
3 SLAEight domains, one shared language
Each module owns its workflow but speaks the same contracts, labels and UTC time axis — so the floor, maintenance and management never argue about whose number is right.
Machine Failures
Import failure events at scale, separate micro-stops from real downtime, and rank lines by lost error time — not raw occurrence counts.
Line Achieve Rate
Track achievement against target per line and drill into any line-day to see exactly which events pulled the rate down.
Issues
Capture production-support issues with severity-based SLA targets, auto-escalation, and a status flow the whole floor can see.
Loss Review
Run the loss lifecycle from record to closure, with structured review steps and a clear audit trail at every stage.
MAE & PM
Maintenance & engineering requests, machine master data, PM plans and generated work orders — one connected maintenance backbone.
6S Assessment
Auditor-led assessments with a live public leaderboard, round and area filters, and multi-round comparison built in.
Analytics
Cross-domain dashboards on a single central time axis, so every chart, filter and export speaks the same UTC language.
ChatOps
Pipe notifications and routine operations through a chat-driven worker so the floor acts on signals without leaving the conversation.
8
Operational domains, one platform
RBAC
Role & permission-scoped access
UTC
Single central time axis
Real-time
Micro-stop & downtime analytics
From raw events to decisions
A recoverable pipeline that survives partial imports and never silently loses a row.
Ingest
Import machine-failure CSVs into a recoverable state machine — strict timestamp parsing, idempotent re-imports, and a completed-gate that verifies every row landed.
Resolve
Issues escalate on severity SLAs, MAE and PM requests route to the right queue, and loss records move through their review lifecycle with a full audit trail.
Decide
Analytics roll everything onto one time axis — drill from a line’s achieve rate into the exact line-day events, then export with consistent UTC formatting.
Bring every production signal into one place
- Role & permission-scoped access (RBAC)
- Single UTC central time axis across every chart
- Idempotent, recoverable data imports